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Botolan, Zambales, Philippines

Typhoon-zone aluminum windows and doors,
engineered for high wind load, driving rain and coastal salt air.

Location
Botolan, Zambales, Philippines
Building type
Private villa, three storeys
Scope
Casement windows, sliding doors
and fixed glazing throughout
Systems used
PRO110 thermal break casement
TY120 thermal break sliding
Glazing
5 + 20A + 5 mm insulated glass
Manila skyline at dusk

Local Climate

Tropical marine climate, frequent severe typhoons, heavy seasonal rainfall, high‑salt‑spray coastal zones, high year‑round temperature and humidity.

Satellite view of a typhoon

Key Challenges

High wind‑pressure resistance, excellent water tightness against heavy rain, anti‑corrosion for salt‑fog environment, prevent water leakage under typhoon conditions.

EMD thermal break aluminium window and door frames

EMD Solution

Wind load resistance to 2,000 Pa, EN 12210 Class C5
Water tightness Class 7A to EN 12208, no leakage under 300 Pa driving rain
Marine-grade powder coating to AAMA 2603 for coastal salt air

Final Result

Casement windows, sliding doors and fixed glazing installed across all three floors, including corner glazing and full-height terrace doors.

Completed white three-storey villa seen from the street
Completed villa, street elevation

Product Specifications

PRO110 casement window profile section

PRO110 Thermal Break
Casement Window

Profile Wall Thickness2.0mm
Frame Width78/88mm
Opening OptionsOutward / Inward Swing / Inward Tilt & Swing
Glass ConfigurationGlass sash 5+20A+5mm | Fixed 5+12A+5+12A+5mm
Hardware SystemCMECH Hardware

Typical Performance

Wind load resistance2,000 Pa, EN 12210 Class C5
Water tightnessClass 7A, 300 Pa, EN 12208
Air permeabilityUw 2.6 W/m²K with 5+20A+5 clear
| 1.8 W/m²K with Low-E argon
Max sash size1,200 × 2,400 mm
FinishPowder coating to AAMA 2603 PVDF to
AAMA 2605 for coastal exposure

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TY120 sliding door profile section

TY120 Thermal Break
Sliding Doors

Profile Wall Thickness2.0mm
Frame Width120mm
Opening OptionsPush-And-Pull
Glass Configuration5mm+20A+5mm Tempered Insulated Glass
Hardware SystemEMD System

Typical Performance

Wind load resistance1,600 Pa, EN 12210 Class C4
Water tightnessClass 6A, 250 Pa, EN 12208
Air permeabilityClass 3, EN 12207
Max sash size1,500 × 2,700 mm, up to 150 kg per panel
FinishPowder coating to AAMA 2603
PVDF to AAMA 2605 for coastal exposure

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Drawings

Every opening measured on site and drawn to a numbered schedule. Drawings cover elevations, sections and installation details. Production starts only after the client signs off on the drawings.

Shop drawings, opening schedule and floor plan
Architect's rendering of the completed residence

Production & QC

Every unit passes four inspection points before packing, and quality control photos are sent to the client during production.

Finished frames stacked and labelled by opening reference
Assembled units on the line, squared and glazed
Completed dark-finish units staged before packing
Frame assembly area, corners crimped before glazing

Packing & Shipping

Units are crated on timber pallets with edge protection and film wrap, then loaded into containers at the factory.

Profiles bundled and crated on timber pallets
Wrapped bundles moved to the loading bay
Crates loaded into the container at the factory
Glass units in A-frame crates, film-wrapped for transit

Installation

Units were delivered to each floor and set opening by opening with the client's site crew.

Units delivered to floor level, protective film still on
Frame set into the opening and levelled
Sliding door installed, before interior finishing
Large fixed lights lifted and set by the site crew
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